Destructive Physical Analysis and Failure Analysis-Simi Valley-California-DPACI
DPACI - Destructive Physical Analysis and Failure Analysis
805.581.9200
info@dpaci.com
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DPA Components Intl.
2251 Ward Avenue,
Simi Valley, CA 93065
Phone: 805.581.9200
Fax: 805.581.9790
info@dpaci.com
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Destructive Physical Analysis and Failure Analysis
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Destructive Physical Analysis and Failure Analysis
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DPACI's component analysis laboratory performs major analytical functions, such as destructive physical analysis, failure analysis, counterfeit analysis, and material analysis on components & devices. Our destructive physical analysis techniques are performed in accordance with standards and methods used in most military and space program requirements. Solutions for difficult production problems are resolved through our failure analysis procedures. We perform complete disassembly, testing, and inspection of all types of EEE components in conformance with exact customer design or process requirements. Standards mostly used in our DPA process are: MIL-STD-1580, SSQ25000, MIL-STD-883.
From removal of encapsulants to internal visual inspections after cross section, different types of operations are performed as a part of our Destructive Physical Analysis (DPA) process. Our standard DPA program includes taking external photos, leak test, electrical tests, delidding, internal photos, bond pull testing, SEM, X-Ray, EDXA, XRF, cross section visual examination, and a series of mechanical as well as environmental tests as applicable. This rigorous process of sample testing establishes a baseline specification and ensures that a high reliability component or device is fabricated to the required standards.
Scanning Electronic Microscope (SEM), X-ray fluorescence (XRF), energy dispersive X-ray spectrometry (EDX), and C-mode Scanning Acoustic Microscopy (CSAM) are used to perform in-depth failure and materials analysis on hermetic and plastic devices. We can perform material analysis on any type of material, including continuous fiber reinforced composites, ceramics, and polymers. In addition to in-house support from the electrical test floor in validation of device functionality, we routinely provide electrical data for a device under failure analysis to the customer prior to opening or decapsulation.
We thoroughly analyze failure modes, determine the root cause, and provide complete reports with evidence and conclusion through our failure analysis processes supported by the comprehensive capabilities of the facility. This analysis ensures early identification of potential component failure, equipment defects, and non-conforming material problems to prevent costly assembly, rework, or field failures. Our failure analysis capabilities are extensive and provide critical support to our in-house manufacturing services as well.
Specifications
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Additional Information
Specifications
Destructive Physical Analysis
Cross-Section
Decap/Remove Encapsulant
Internal Visual Inspection with Digital Capture
SEM
Visual Inspection
Dimensional Analysis
Marking Consistent with Original Manufacturer Marking (Component and Packaging)
Physical Appearance (Oxidation, Solder Lumps, Missing Pins/Balls, Chips/Cracks, Sanding, Other Irregularities)
Marking/Blacktopping Tests
Acetone Test
Resistance to Solvents
X-ray
Film X-Ray
Real Time X-Ray with Digital Image Capture
Acoustic Microscopy
CSAM
Electrical Test
Test Capability for All EEE Components
Materials Analysis
Energy Dispersive X-Ray Spectrometry (EDX)
X-Ray Fluorescence (XRF)
ESD Sensitivity
Class 0 Test Area
Suspect Counterfeit Analysis Tasks
Acoustic Microscopy
Destructive Physical Analysis
Electrical Test
ESD Sensitivity
Marking/ Blacktopping Tests
Materials Analysis
Visual Inspection
X-Ray
Additional Information
Industries Served
Military
Space
Aerospace
Electrical and Electronics
Quality Policy
Providing quality components, testing, and analytical services at a fair price.
Meeting and striving to improve upon customer due dates for shipments.
Meeting and/or exceeding customer service expectations in a responsive, timely manner.
Providing Total Solutions to our customers' requirements by offering more capabilities and alternatives in-house.
Involving all employees in personnel development programs to continually improve all processes by which our business is conducted.
Quality Clauses
AS-1 GROUP = AS9100 Requirement on all Purchase Orders
AS-2 GROUP = Clauses for Purchasing Deliverables or Outside Services on Deliverables
Individual Quality Provisions / Clauses for Purchasing Deliverables or Outside Services on Deliverables
Certifications
DSCC QML MIL-PRF-38535 Q & V Certification
DSCC QML MIL-PRF-19500 Certification In Process
DSCC Validated for MIL-STD-883 Screening & Qualification Testing
MORE IMAGES
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BGA Cross-Section
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External Visual
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Internal Visual
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SEM
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CSAM
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X-Ray
DOWNLOADS
Destructive Physical & Failure Analysis
(PDF, 189KB)
Quality Clauses
(PDF, 18KB)
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