Turn-Key Custom Assembly, Packaging and Qualification-Simi Valley-California-DPACI DPACI - Turn-Key Custom Component Assembly, Packaging and Qualification
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DPA Components Intl.
2251 Ward Avenue,
Simi Valley, CA 93065
Phone: 805.581.9200
Fax: 805.581.9790
info@dpaci.com
 
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Turn-Key Custom Component Assembly, Packaging and Qualification


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Custom Assembly #5

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Specializing in providing Turn-Key Solutions, we offer comprehensive manufacturing, assembly, qualification, testing, and certification of high reliability EEE components. We have a dedicated, self-contained Class 10,000 clean room to perform all assembly operations from wafer processing to final hermetic package seal. Packaging and assembly of custom microcircuits and hybrids conforming to Class "B", “H” and Class "S", “K” requirements of MIL-PRF-38535, MIL-PRF-38534 and MIL-STD-883 is the initial phase of a Turn-Key Solution effort. Screening, qualification, and testing/analysis ensures that the product to meets mission critical requirements of customer applications. Experienced quality control personnel in our AS9100 infrastructure are involved in every step of the process flow, from first article testing to final inspection with total traceability, produces higher yields with precision and repeatability.

We perform all manufacturing processes required to package monolithic microcircuits in conformance with DSCC approved procedures and processes under our MIL-PRF-38535 QML “Q” and “V” level manufacturing lines. In-process monitors such as destructive and non-destructive bond pull, die stud pull, 100% visuals, first article electricals, residual gas analysis and hermeticity are carried out as routine in-line assembly processes in our clean room facility. Using modern assembly equipment, highly skilled personnel, rigorous discipline with expert training and testing certifications, DPACI offers a unique Turn-Key Solution to the high reliability custom parts industry.

The DSCC certified team at DPACI performs all part assembly, qualification, screening, testing and analysis in-house, under one roof to facilitate throughput and visibility for our customer’s mission critical requirements.



Specifications · Additional Information

Specifications

Clean Room Capabilities

Die Attaching
First Article Validation
In-Line Inspection
Package Sealing
Quality / Reliability Testing
Wafer Processing
Wire Bonding

QML Line Assembly Processes

Aluminum Wedge Wire Bonding
Bond Pull
Epoxy (Hybrids only) Die Attach
Eutectic Die Attach
Fine and Gross Leak
First Article Electricals
Gold Ball Wire Bonding
Internal Visual
Non-Destructive
Projection Weld Lid Seal
Ribbon Wire Bonding
Roller Seam Seal Lid Seal
Silver Glass Die Attach
Solder Reflow Lid Seal

QML Assembly Process Flow

Typical Q Level
  1. 100% Visual Inspection
  2. Die Attach
  3. Die Shear (Sample)
  4. Wire Bonding
  5. Bond Pull (Sample)
  6. Lid Seal
  7. Fine and Gross Leak Tests
  8. First Article Electricals
Typical V Level
  1. 100% Visual Inspection
  2. Die Attach
  3. Die Shear (Sample)
  4. Wire Bonding
  5. ND Bond Pull (100%)
  6. Lid Seal
  7. Fine and Gross Leak Tests
  8. First Article Electricals
  9. Temperature Cycle
  10. 100% Electricals
  11. Acceleration (Sample)
  12. 100% Electricals

Standards Met

MIL-PRF-38535 Class B
MIL-PRF-38535 Class S
QML Product Assurance Level Q
QML Product Assurance Level V

Additional Information

Industries Served

  • Military
  • Space
  • Aerospace
  • Electrical and Electronics

Quality Policy

  • Providing quality components, testing, and analytical services at a fair price.
  • Meeting and striving to improve upon customer due dates for shipments.
  • Meeting and/or exceeding customer service expectations in a responsive, timely manner.
  • Providing Total Solutions to our customers' requirements by offering more capabilities and alternatives in-house.
  • Involving all employees in personnel development programs to continually improve all processes by which our business is conducted.

Quality Clauses

  • AS-1 GROUP = AS9100 Requirement on all Purchase Orders
  • AS-2 GROUP = Clauses for Purchasing Deliverables or Outside Services on Deliverables
  • Individual Quality Provisions / Clauses for Purchasing Deliverables or Outside Services on Deliverables

Certifications

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· Custom Assembly #6

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